FTTH Wire Production Line – Advanced Manufacturing System
Did you know that contemporary glass-fiber cable systems function at rates of up to 190 m per minute? Such remarkable performance results from sophisticated fabrication techniques tailored to swift production.
These configurations are built to manage diverse cabling forms, including drop cables and compact buffered wires. Their compact design, commonly less than 26 meters, renders them perfect for state-of-the-art factories.
Integration with intelligent production networks guarantees seamless operations. By means of MES/ERP connectivity, these fiber secondary coating line assembly lines provide peerless precision and efficiency. Thus, they are preferred for enterprises aiming to stay ahead in the fiber optic industry.
Introduction to FTTH Cable Production Line
Efficient manufacturing setups are key to satisfying the rising demand for reliable connectivity. Such mechanisms are engineered to produce top-grade glass-fiber cables that power current communication infrastructures. With advanced technology, they provide for exactness and rapidity in every step of the process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system comprises a unified setup to produce home fiber drop cables. These cables consist of bare fibers secured with iron or FRP materials, encased in shielding casings. This produces a durable and efficient solution for high-speed internet connections.
It works with diverse materials, such as PVC, LSZH, and PE plastics. This flexibility ensures it can meet diverse industry needs. Moreover, the 4-head fiber pay-off system provides accurate strain regulation, keeping accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its precision and efficiency. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are reshaping the process by which optical fibers are manufactured. Our high-tech system merges exactness, performance, and modern advancements to produce superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. It guarantees uniform excellence throughout each cable produced. Its adjustable head permits effortless modification, suiting assorted compounds like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, this system is power-saving. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated Fiber cable sheathing line management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
Integration with MES and ERP Systems
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Aspect | Advantage |
|---|---|
| FiberCAN-based Control Module | Exact tuning with live oversight |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9-meter Reel Accumulator | Seamless operation |
| OMRON Controllers | Reliable and exact performance |
| ERP Integration | Real-time production tracking |
Applications of FTTH Cable Production Line
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Fabricating FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions brings significant advantages to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber secondary coating line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Benefit |
|---|---|
| 7-9km/h Output | Superior output rate |
| 35KW/h Energy Consumption | Lower energy costs |
| Minimal Signal Loss | Superior performance |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.
